We create high-reliability PCB & PCBA solutions exclusively for the full new energy industry chain, drawing on RayPCB’s deep accumulation in high-power heavy copper PCB technology and PCBSync’s mature full-cycle service experience for new energy projects. Our solutions target and resolve core industry pain points including extreme high-current load, thermal management challenges, long-term outdoor operation stability, and strict global safety compliance, with full optimization for new energy electronic products from R&D prototyping to large-scale mass production.
Application Scenarios
Grid-tied and off-grid photovoltaic inverters, wind turbine converters, battery management systems (BMS)
On-board chargers (OBC) and DC-DC converters for new energy vehicles, residential and commercial energy storage system (ESS) controllers
Core control units of AC/DC charging piles, industrial high-power switch power supplies, hydrogen fuel cell control systems
Portable energy storage, solar micro-inverters, and smart energy management systems
Custom Capabilities
Targeted optimization for new energy products with mature 2oz to 20oz heavy copper PCB manufacturing technology, paired with high-Tg substrates, metal core substrates, and thermal simulation design optimization to handle extreme high-current, high-voltage, and wide-temperature working conditions
Support for hybrid material stack-up design, inner layer heavy copper structure, and local heavy copper customization to perfectly adapt to high-power circuit design requirements
Production lines that seamlessly adapt to multi-variety, low-volume (HMLV) R&D trials and large-scale mass production, with no MOQ limitations to support both startup R&D and scaled production for established brands
Quality Assurance
Production strictly follows IPC Class 2 and Class 3 manufacturing standards, with full batch traceability from raw material procurement to finished product delivery
Exclusive testing system for new energy products including long-term burn-in testing, thermal cycle verification, thermal shock testing, humidity cycle testing, insulation withstand voltage testing, and anti-vibration validation
100% electrical performance testing before delivery for all products, which are UL and RoHS certified to meet the safety and long-term reliability requirements of the new energy industry
Value-Added Services
Free DFM and DFA review for each new energy project to optimize stack-up design, production yield, and long-term reliability
One-stop component procurement services to solve the shortage problem of new energy-specific chips, provide compliant alternative component solutions, optimize BOM costs, and mitigate production interruption risks
Full-process box build assembly support including cable harness processing, functional testing, and finished product packaging, directly delivering fully tested, ready-to-ship products
